{"id":1629,"date":"2022-10-21T16:06:29","date_gmt":"2022-10-21T16:06:29","guid":{"rendered":"https:\/\/earthresinc.wpengine.com\/?p=1629"},"modified":"2024-07-18T14:16:02","modified_gmt":"2024-07-18T18:16:02","slug":"natural-gas-compressor-station-design","status":"publish","type":"post","link":"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/","title":{"rendered":"Natural Gas Compressor Station Design"},"content":{"rendered":"\n<p><strong>The Project:<\/strong> Increase Throughput of Gas Compressor Station<\/p>\n\n\n\n<p>\ud83d\udccdNortheast US<\/p>\n\n\n\n<div style=\"height:41px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-the-challenge\">The Challenge<\/h2>\n\n\n\n<p>Increase midstream client\u2019s natural gas compressor station operating capacity while decreasing operating costs. This was to be achieved through moving from a costly methanol-based hydrate prevention system to a gas-gas heat exchanger system to accomplish temperature stabilization. One caveat, construction must be completed while the station was in operation, with minimal downtime to keep with demand.<\/p>\n\n\n\n<p>EARTHRES was selected for this multi-million dollar modification project based on our excellent track record of providing innovative solutions and outstanding design\/build project management service on previous projects.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-the-solution\">The Solution<\/h2>\n\n\n\n<p>Meeting the client\u2019s challenging business goal required the development of a new system that improves flow with the utilization of electric motor-driven compressors and heat exchangers that utilize hot compressed discharged gas to heat inlet gas steam above hydrate formation temperature.<\/p>\n\n\n\n<p><br>The EARTHRES team of engineers and technicians provided design services for the modification project that comprised of replacing six (6) 100 MMscfd capacity (each) compressor systems and engineering, sizing, and designing associated equipment including gas coalescers, gas scrubbers and gas\/gas heat exchangers, including all structural support systems and pipe designs.<\/p>\n\n\n\n<figure class=\"wp-block-image alignwide size-large\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"696\" src=\"https:\/\/earthres.com\/wp-content\/uploads\/2022\/10\/Natural-Gas-Compressor-Station-Design-EARTHRES-1024x696.jpg\" alt=\"\" class=\"wp-image-1630\" srcset=\"https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/Natural-Gas-Compressor-Station-Design-EARTHRES-1024x696.jpg 1024w, https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/Natural-Gas-Compressor-Station-Design-EARTHRES-300x204.jpg 300w, https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/Natural-Gas-Compressor-Station-Design-EARTHRES-768x522.jpg 768w, https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/Natural-Gas-Compressor-Station-Design-EARTHRES-1536x1044.jpg 1536w, https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/Natural-Gas-Compressor-Station-Design-EARTHRES.jpg 1920w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p><br>EARTHRES created as-builts of the existing site utilizing the latest 3D laser scanning techniques to develop a point cloud of the facility. This point cloud was then transferred into Autodesk<sup>\u00ae<\/sup>&nbsp;AutoCad<sup>\u00ae<\/sup>&nbsp;Plant 3D software to develop 3D piping placement options for the client. EARTHRES developed the Basis of Design and provided equipment selection specifications and purchasing support services. The process engineering of the site was modeled in Aspen HYSYS<sup>\u00ae<\/sup>&nbsp;software based on the multi-phase organic components being processed at the facility and also included above-ground and underground piping system design encompassing all foundational, structural and mechanical instrumentation and power supply to modify the installation. Additionally, EARTHRES developed the Issue for Bid (IFB) and Issue for Construction (IFC) drawings for the project, performed the Process Hazards Analysis (PHA), as well as construction oversight.<\/p>\n\n\n\n<p><small>Autodesk and AutoCAD are registered trademarks of Autodesk. HYSYS is a registered trademark of Aspen Technology, Inc.<\/small><\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-the-results\">The Results<\/h2>\n\n\n\n<p><br>EARTHRES completed the extensive expansion in only nine months with less than a week overall downtime.&nbsp;The operating capacity of our client\u2019s natural gas compressor station has doubled. Utilization of methanol was significantly reduced and potentially eliminated, reducing operating costs over $1 million annually while reducing site exhaust emission.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The Project: Increase Throughput of Gas Compressor Station \ud83d\udccdNortheast US The Challenge Increase midstream client\u2019s natural gas compressor station operating capacity while decreasing operating costs. This was to be achieved through moving from a costly methanol-based hydrate prevention system to a gas-gas heat exchanger system to accomplish temperature stabilization. One caveat, construction must be completed [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":1630,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"content-type":"","footnotes":""},"categories":[16],"tags":[17],"class_list":["post-1629","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study","tag-energy"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v24.9 (Yoast SEO v24.9) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Natural Gas Compressor Station Design | EARTHRES | A Division of RESPEC<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Natural Gas Compressor Station Design\" \/>\n<meta property=\"og:description\" content=\"The Project: Increase Throughput of Gas Compressor Station \ud83d\udccdNortheast US The Challenge Increase midstream client\u2019s natural gas compressor station operating capacity while decreasing operating costs. This was to be achieved through moving from a costly methanol-based hydrate prevention system to a gas-gas heat exchanger system to accomplish temperature stabilization. One caveat, construction must be completed [&hellip;]\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/\" \/>\n<meta property=\"og:site_name\" content=\"EARTHRES | A Division of RESPEC\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/earthres\/\" \/>\n<meta property=\"article:published_time\" content=\"2022-10-21T16:06:29+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2024-07-18T18:16:02+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/Natural-Gas-Compressor-Station-Design-EARTHRES.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1920\" \/>\n\t<meta property=\"og:image:height\" content=\"1305\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"info@earthres.com\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@earthres\" \/>\n<meta name=\"twitter:site\" content=\"@earthres\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"info@earthres.com\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/\"},\"author\":{\"name\":\"info@earthres.com\",\"@id\":\"https:\/\/www.earthres.com\/#\/schema\/person\/d92561321d0af1ba5834effa56d39c79\"},\"headline\":\"Natural Gas Compressor Station Design\",\"datePublished\":\"2022-10-21T16:06:29+00:00\",\"dateModified\":\"2024-07-18T18:16:02+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/\"},\"wordCount\":400,\"commentCount\":0,\"publisher\":{\"@id\":\"https:\/\/www.earthres.com\/#organization\"},\"image\":{\"@id\":\"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/Natural-Gas-Compressor-Station-Design-EARTHRES.jpg\",\"keywords\":[\"Energy\"],\"articleSection\":[\"Case Studies\"],\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/\",\"url\":\"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/\",\"name\":\"Natural Gas Compressor Station Design | EARTHRES | A Division of RESPEC\",\"isPartOf\":{\"@id\":\"https:\/\/www.earthres.com\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/#primaryimage\"},\"image\":{\"@id\":\"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/Natural-Gas-Compressor-Station-Design-EARTHRES.jpg\",\"datePublished\":\"2022-10-21T16:06:29+00:00\",\"dateModified\":\"2024-07-18T18:16:02+00:00\",\"breadcrumb\":{\"@id\":\"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/\"]}]},{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/#primaryimage\",\"url\":\"https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/Natural-Gas-Compressor-Station-Design-EARTHRES.jpg\",\"contentUrl\":\"https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/Natural-Gas-Compressor-Station-Design-EARTHRES.jpg\",\"width\":1920,\"height\":1305},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Home\",\"item\":\"https:\/\/www.earthres.com\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"Natural Gas Compressor Station Design\"}]},{\"@type\":\"WebSite\",\"@id\":\"https:\/\/www.earthres.com\/#website\",\"url\":\"https:\/\/www.earthres.com\/\",\"name\":\"EARTHRES\",\"description\":\"Engineering for Success\",\"publisher\":{\"@id\":\"https:\/\/www.earthres.com\/#organization\"},\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":{\"@type\":\"EntryPoint\",\"urlTemplate\":\"https:\/\/www.earthres.com\/?s={search_term_string}\"},\"query-input\":{\"@type\":\"PropertyValueSpecification\",\"valueRequired\":true,\"valueName\":\"search_term_string\"}}],\"inLanguage\":\"en-US\"},{\"@type\":\"Organization\",\"@id\":\"https:\/\/www.earthres.com\/#organization\",\"name\":\"EARTHRES\",\"url\":\"https:\/\/www.earthres.com\/\",\"logo\":{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\/\/www.earthres.com\/#\/schema\/logo\/image\/\",\"url\":\"https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/EARTHRES-Events.png\",\"contentUrl\":\"https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/EARTHRES-Events.png\",\"width\":373,\"height\":374,\"caption\":\"EARTHRES\"},\"image\":{\"@id\":\"https:\/\/www.earthres.com\/#\/schema\/logo\/image\/\"},\"sameAs\":[\"https:\/\/www.facebook.com\/earthres\/\",\"https:\/\/x.com\/earthres\"]},{\"@type\":\"Person\",\"@id\":\"https:\/\/www.earthres.com\/#\/schema\/person\/d92561321d0af1ba5834effa56d39c79\",\"name\":\"info@earthres.com\",\"image\":{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\/\/www.earthres.com\/#\/schema\/person\/image\/\",\"url\":\"https:\/\/secure.gravatar.com\/avatar\/71f2065c7efbae21c1626995d72e7412231d5b3352a7163fe053f043f8e9c667?s=96&d=mm&r=g\",\"contentUrl\":\"https:\/\/secure.gravatar.com\/avatar\/71f2065c7efbae21c1626995d72e7412231d5b3352a7163fe053f043f8e9c667?s=96&d=mm&r=g\",\"caption\":\"info@earthres.com\"},\"url\":\"https:\/\/www.earthres.com\/author\/infoearthres-com\/\"}]}<\/script>\n<!-- \/ Yoast SEO Premium plugin. -->","yoast_head_json":{"title":"Natural Gas Compressor Station Design | EARTHRES | A Division of RESPEC","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"canonical":"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/","og_locale":"en_US","og_type":"article","og_title":"Natural Gas Compressor Station Design","og_description":"The Project: Increase Throughput of Gas Compressor Station \ud83d\udccdNortheast US The Challenge Increase midstream client\u2019s natural gas compressor station operating capacity while decreasing operating costs. This was to be achieved through moving from a costly methanol-based hydrate prevention system to a gas-gas heat exchanger system to accomplish temperature stabilization. One caveat, construction must be completed [&hellip;]","og_url":"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/","og_site_name":"EARTHRES | A Division of RESPEC","article_publisher":"https:\/\/www.facebook.com\/earthres\/","article_published_time":"2022-10-21T16:06:29+00:00","article_modified_time":"2024-07-18T18:16:02+00:00","og_image":[{"width":1920,"height":1305,"url":"https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/Natural-Gas-Compressor-Station-Design-EARTHRES.jpg","type":"image\/jpeg"}],"author":"info@earthres.com","twitter_card":"summary_large_image","twitter_creator":"@earthres","twitter_site":"@earthres","twitter_misc":{"Written by":"info@earthres.com"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"Article","@id":"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/#article","isPartOf":{"@id":"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/"},"author":{"name":"info@earthres.com","@id":"https:\/\/www.earthres.com\/#\/schema\/person\/d92561321d0af1ba5834effa56d39c79"},"headline":"Natural Gas Compressor Station Design","datePublished":"2022-10-21T16:06:29+00:00","dateModified":"2024-07-18T18:16:02+00:00","mainEntityOfPage":{"@id":"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/"},"wordCount":400,"commentCount":0,"publisher":{"@id":"https:\/\/www.earthres.com\/#organization"},"image":{"@id":"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/#primaryimage"},"thumbnailUrl":"https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/Natural-Gas-Compressor-Station-Design-EARTHRES.jpg","keywords":["Energy"],"articleSection":["Case Studies"],"inLanguage":"en-US","potentialAction":[{"@type":"CommentAction","name":"Comment","target":["https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/#respond"]}]},{"@type":"WebPage","@id":"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/","url":"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/","name":"Natural Gas Compressor Station Design | EARTHRES | A Division of RESPEC","isPartOf":{"@id":"https:\/\/www.earthres.com\/#website"},"primaryImageOfPage":{"@id":"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/#primaryimage"},"image":{"@id":"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/#primaryimage"},"thumbnailUrl":"https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/Natural-Gas-Compressor-Station-Design-EARTHRES.jpg","datePublished":"2022-10-21T16:06:29+00:00","dateModified":"2024-07-18T18:16:02+00:00","breadcrumb":{"@id":"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/#breadcrumb"},"inLanguage":"en-US","potentialAction":[{"@type":"ReadAction","target":["https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/"]}]},{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/#primaryimage","url":"https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/Natural-Gas-Compressor-Station-Design-EARTHRES.jpg","contentUrl":"https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/Natural-Gas-Compressor-Station-Design-EARTHRES.jpg","width":1920,"height":1305},{"@type":"BreadcrumbList","@id":"https:\/\/www.earthres.com\/natural-gas-compressor-station-design\/#breadcrumb","itemListElement":[{"@type":"ListItem","position":1,"name":"Home","item":"https:\/\/www.earthres.com\/"},{"@type":"ListItem","position":2,"name":"Natural Gas Compressor Station Design"}]},{"@type":"WebSite","@id":"https:\/\/www.earthres.com\/#website","url":"https:\/\/www.earthres.com\/","name":"EARTHRES","description":"Engineering for Success","publisher":{"@id":"https:\/\/www.earthres.com\/#organization"},"potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"https:\/\/www.earthres.com\/?s={search_term_string}"},"query-input":{"@type":"PropertyValueSpecification","valueRequired":true,"valueName":"search_term_string"}}],"inLanguage":"en-US"},{"@type":"Organization","@id":"https:\/\/www.earthres.com\/#organization","name":"EARTHRES","url":"https:\/\/www.earthres.com\/","logo":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/www.earthres.com\/#\/schema\/logo\/image\/","url":"https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/EARTHRES-Events.png","contentUrl":"https:\/\/www.earthres.com\/wp-content\/uploads\/2022\/10\/EARTHRES-Events.png","width":373,"height":374,"caption":"EARTHRES"},"image":{"@id":"https:\/\/www.earthres.com\/#\/schema\/logo\/image\/"},"sameAs":["https:\/\/www.facebook.com\/earthres\/","https:\/\/x.com\/earthres"]},{"@type":"Person","@id":"https:\/\/www.earthres.com\/#\/schema\/person\/d92561321d0af1ba5834effa56d39c79","name":"info@earthres.com","image":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/www.earthres.com\/#\/schema\/person\/image\/","url":"https:\/\/secure.gravatar.com\/avatar\/71f2065c7efbae21c1626995d72e7412231d5b3352a7163fe053f043f8e9c667?s=96&d=mm&r=g","contentUrl":"https:\/\/secure.gravatar.com\/avatar\/71f2065c7efbae21c1626995d72e7412231d5b3352a7163fe053f043f8e9c667?s=96&d=mm&r=g","caption":"info@earthres.com"},"url":"https:\/\/www.earthres.com\/author\/infoearthres-com\/"}]}},"_links":{"self":[{"href":"https:\/\/www.earthres.com\/wp-json\/wp\/v2\/posts\/1629","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.earthres.com\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.earthres.com\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.earthres.com\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/www.earthres.com\/wp-json\/wp\/v2\/comments?post=1629"}],"version-history":[{"count":0,"href":"https:\/\/www.earthres.com\/wp-json\/wp\/v2\/posts\/1629\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.earthres.com\/wp-json\/wp\/v2\/media\/1630"}],"wp:attachment":[{"href":"https:\/\/www.earthres.com\/wp-json\/wp\/v2\/media?parent=1629"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.earthres.com\/wp-json\/wp\/v2\/categories?post=1629"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.earthres.com\/wp-json\/wp\/v2\/tags?post=1629"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}